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September 6,
2004 |
New Development of High-performance CNC Internal Grinding Machine,
T - 11JA
- Exhibition of Successor Machine of the CNC Internal
Grinding Machine T - 11J at Chicago Show -
Toyo Advanced Technologies Co., Ltd. has developed a high-performance,
general-use CNC internal grinding machine, T-11JA, and will exhibit
it at Chicago Show to be held in the US (September 8 to 15).
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T-11JA is a successor of T-11J machine that has acquired a
favorable reputation because of high machining accuracy and
easy operation since it made a debut in 1988. Functions have
been enhanced to handle broader variety of work. This new machine
enables multi-face grinding and external grinding, which were
difficult on T-11J. Furthermore, it can handle a workpiece whose
OD is up to 350mm and ID is up to 170mm. If a main spindle whose
maximum speed is 1200rpm is installed (user's option), T-11JA
can grind as small as 1.5mm ID. Those features make T-11JA more
suitable for wide range of applications. |
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We will put the new machine into market this coming November,
and plan to sell 60 units a year mainly in markets relating
to automobile components, dies and general machines. |
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Features of T - 11JA |
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1. Broad Variety of Uses |
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By enhancing the function of "TOYOMATIC-4000,"
which is our own CNC control unit, not only conventional
internal and edge processing, but also the following types
of processing can be performed: (1) Multi-face grinding
(up to 8 faces); (2) External grinding; (3) Taper grinding;
(4) Processing of internal radius. |
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In addition to the teaching function, in which programming
can be easily made by operating the machine, a memory
can keep 39 processing patterns. Therefore tools change
for a different workpiece can be made easily. |
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Big workpiece can be ground on new T-11JA by extending
the grinding wheel infeed travel (X axis) from 100 mm
to 110 mm, and max. outside diameter of a workpiece that
can be loaded on chucking devices is designed bigger from
230mm to 350mm. |
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A main spindle (max. 1200rpm) which is 1.5 times faster
than conventional one is available as an option. Small
inside diameter (down to 1.5mm) can be ground by this
main spindle. |
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2. Advanced Functions |
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Stable movement has been realized even during high-load
grinding by a large-sized bed, wider span of "V and
Flat" guides and the adoption of a linear guide. |
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The maximum travel speed of the table has been increased
by 50%, from the conventional travel of 10 m/min to 15
m/min in order to reduce processing time. |
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Fine processing has been realized by obtaining a minimum
resolution of Z-axis (moving direction of the table) of
0.1 μm, and that of X-axis (direction of grinding wheel
infeed) of 0.2 μm. |
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3. Various Options and Others |
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Various kinds of chucking devices, dressers and wheelheads
are available to cope with any kind of applications. |
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Short delivery time and low price has been
achieved by limiting the number of options available on
this machine. |
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